Wednesday, September 28, 2011

EPA Efficiency For Electric Vehicles

As more and more electric vehicles start getting through the EPA testing process, it is becoming clear that some companies know how to make efficient electric vehicles and some do not.  Leaving aside questions about the EPA process, and reducing all the EPA numbers down to one number (combined MPGe), some trends can be observed.



Weight matters but it is not everything:  We all know that weight is bad for both racing and fuel efficiency, yet some manufacturers have not gotten the "light weight religion" yet.  Consider the 5300 pound Fisker Karma for example and it position relative to the trendline shown on the graph.  Sure at 5300 lbs, there is no way the Karma will be efficient, but from the looks of the graph, if Telsa, Ford, or BMW had built it, even at 5300 lbs, they would have gotten a lot higher MPGe.
  Perhaps the most direct comparison in weight terms is the Ford Focus EV and the CODA sedan which both weigh about 3700 lbs.  Ford manages 105 MPGe where as CODA only manages 70% of that at 73 MPGe meaning the CODA really likes to chow down on charge.

Purpose-Built EVs Better, some notable exceptions:  Generally, EVs that have been purpose-built, as opposed to adapted, have better efficiency.  The from-the-ground-up built as EVs, Volt, LEAF, and Tesla Roadster all have excellent efficiency, where as the conversions of SMART, CODA, and AZURE Connect all have very low efficiency.  But perhaps this has more to do with the technical acumen of the companies involved than whether on not the EV shares components with an ICE sister vehicle.
    There are some remarkable EVs that were not purpose built as EVs.  The Mitsubishi "i" (or i-MiEV) is the second most efficient (112 MPGe) EV available and it is a conversion from a popular "kei" car sold in Japan, although the US version has modifications to pass US crash tests. The third most efficient vehicle, the Ford Focus EV (105 MPGe), is perhaps more remarkable because of its larger size and practical hatchback design.  Now if only Ford would set a more reasonable price and start selling them.  Perhaps most impressive at 102 MPGe is the BMW ActiveE.  As a conversion, the vehicle is very heavy (4000 lbs), yet manages to edge out the much lighter Nissan LEAF which achieves a respectable 99 MPGe.  The reason the BMW is most impressive is that they are planning to build a 2700 lbs BMW i3 which, given the efficiency of the ActiveE, may blow the doors off the competition in terms of efficiency.

Looking Ahead: Amory Lovins of the Rocky Mountain Institute in his book called "Reinventing Fire" describes a vision of so-called Revolutionary+ vehicles which combine lightweight design with electric drive trains.  One extreme example of that thinking is the Edison2 eVLC test vehicle that recently got a 245 MPGe EPA rating due to its low weight (1140 lbs) and low drag (0.16).  While not a production vehicle, it hints of what is possible.  A more likely candidate for the showrooms is the BMW i3 (formerly MegaCity) supposedly coming in 2013.  At a weight of 2700 pounds, it is about 600 lbs lighter than the Nissan LEAF and will undoubtedly yield impressive MPGe ratings.

 PS: As author John Voelcker often points out, MPG is a non-linear scale and it is really better to use some form of "consumption" metric in this type of data analysis.  The graph below shows the same data but in terms KWH/100 miles.  Note that smaller number are better.
    The comments about the MPGe chart still hold true with the Fisker Karma looking even worse than before.



Year
Manufacturer 
Model
City/ hwy/ comb.
City/hwy/comb.
Cd
Wt.



(kwh/100miles)
(mpge)

(lbs)
2011
Tesla
Roadster
29
32
30
124
112
119
0.35
2723
2012
Mitsubishi 
i-Miev
27
34
30
126
99
112
0.35
2579
2011
Nissan
LEAF
32
37
34
106
92
99
0.28
3366
2012
Chevy
Volt
36
37
36
95
90
93
0.28
3781
2011
Smart
ForTwo
36
43
39
94
97
87
0.38
2077
2012
Azure Dyn.
Transit
55
54
54
62
62
62

3985
2012
BMW
Active E


33
107
96
102

4000
2011
Fisker
Karma


65


52
0.31
5300
2012
Ford
Focus
31
34
32
110
99
105

3691
2012
CODA
Sedan
44
50
46
77
68
73

3670


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